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FABER LIMESTONE DENSIFIER

LIMESTONE DENSIFIER is a water-based impregnating agent of the highest quality, specifically developed to speed up and simplify the mechanical sanding and polishing process of limestone and lime-based materials, which are more difficult to polish on account of their porous nature and their high capacity to absorb water. LIMESTONE DENSIFIER is characterized by a 100% water-based, eco-friendly formula and for its lack of volatile organic compounds (V.O.C. Free), therefore, its use is not harmful to the environment or for the health of users, either during or after application.

 

The specific characteristics of this LIMESTONE DENSIFIER are that it penetrates the limestone deep down, guaranteeing tough, lasting protection against rising damp, which is responsible for most of the problems generally found with this material: persistent damp marks, formation of rust, flaking, and pop-ups, and saline efflorescence, which are responsible for attacking the surface. LIMESTONE DENSIFIER also does not compromise the original breathability of the surface, since it does not create any type of film or alter the original appearance of the material.

Agglomerate cement-marble

Concrete Porcelain gres Natural or Structured
Agglomerate resin-marble  Cotto Porphyry
Agglomerate resin-quartz Granite Quartzite
Basaltina – Lava Stone Limestone Sandstone
Brick facings Marble Slate
Cement tile Molted basalt Terracotta
 Ceramic Glazed Porcelain gres Honed Travertine
 Clinker Porcelain gres Lappato Tuff

CHARACTERISTICS AND BENEFITS

  •  Protects material from rising damp
  •  Prevents the formation of salts and efflorescence
  •  Water-based product
  •  Eco-compatible solution
  •  VOC Free
  •  Suitable for contact with foods
  •  Does not change the original appearance of the treated surface
  •  Does not film
  •  High capacity to penetrate into the subfloor
  •  Durable protection
  •  Simplifies grout removal and cleaning after installation
  •  Does not change breathability
  •  Speeds up and simplifies mechanical sanding and polishing operations

This product can be used on both indoor and outdoor surfaces.
Suitable for use on: limestone, and particularly absorbent lime-based materials.

10/15 m2/l

Brush, Lambswool applicator, Roller, Airless, Immersion, Production line

Preparing and cleaning the surface

1. Carefully clean the surface, making sure to remove any dust or dirt present.

2. Never apply LIMESTONE DENSIFIER to wet surfaces. The product can be used on slightly
damp surfaces; nonetheless, please ensure that the surface to be treated is as dry as possible.

3. Apply LIMESTONE DENSIFIER to surfaces with a temperature of between +5 and +40°C

4. Any adjacent surfaces not being treated with the product must be protected.

Product dilution

The product is applied pure or diluted accordin to the type of surface where is applied

Use the product pure if applied on high absorbent materials with a porous and rough surface
such as hand-made terracotta, outdoor concrete pavers

Use the product with 1:1 or 1:2 dilution if applied on absorbent materials with a compact and
regular surface such as industrial cotto or cementine

Application to aid polishing

LIMESTONE DENSIFIER must be used as part of the mechanical polishing process on supports
previously sanded with 200/400 grain. To speed up the whole process, it is advisable for the
preliminary sanding process to be carried out dry so as not to wait for the surface to dry before
applying LIMESTONE HARDENER. In the event this preliminary sanding operation is carried out with water, it is necessary to wait at least 24-48 hours before applying LIMESTONE DENSIFIER or to cut out this waiting time, it is possible to apply LD before commencing with the first mechanical polishing grain sizes; this will drastically limit the amount of water absorbed by the surface, allowing immediate drying for the following steps before re-applying LIMESTONE DENSIFIER. Once LIMESTONE DENSIFIER has been applied to a dry surface, it is possible to continue with the polishing process, using the next grain up from the one used before the LIMESTONE DENSIFIER. This second part of the polishing process must be carried out with water. Thanks to LIMESTONE DENSIFIER, the surface can be treated with finishing chemical polishes after the 800 grain size has been used, which may already correspond to mechanicalpolishing carried out with particularly fine grain (1500-3000)

5a. On dried, cleaned and sanded surfaces, apply an abundant, even layer of product using a
lambswool applicator, roller, brush or airless applicator or any other tools for the purpose. Make sure to create an even layer to cover the whole surface being treated. In case of application to especially absorbent surfaces, proceed to apply a second coat of product, following the same
method, at around 1-2 hours from the first.

6a. Considering that the resulting surface will need further mechanical polishing, it is not
necessary to concentrate on any residual products, which will be removed in successive stages.

7a. Proceed with the next level of polishing grain no less than 4 hours after applying LIMESTONE DENSIFIER. We recommend in any case to proceed on the following day to allow the LIMESTONE DENSIFIER to spread and cure completely.

The application of LIMESTONE DENSIFIER to aid the mechanical sanding process is also possible before laying slabs or tiles.

Application as a deep penetrating, water-repellent treatment against rising damp and dirt

This operation is generally carried out in the factory or on site, including a short period from
material installation. Usually, material for laying is treated during the “dry laying” stage, which is frequently used as it allows the position of each single piece to be assessed. Alternatively, we
recommend laying out the material on a clean, dry area that is large enough to treat the natural
stone slabs or tiles.

The natural stone pre-treatment stage using Faber Chimica solutions starts from the upper
surface of the material (top) and then the sides (edges), followed, after the product has dried,
with the underface, which will be in contact with the glue (bottom).

5b. Apply a layer of product, taking care to create an even coating that covers the whole
surface, including both the top and edges of the slab or tile. After about 5-10 minutes and in
any case, before the product dries, even out any product residues remaining on the surface,
taking care to distribute them uniformly with a roller, lambswool applicator or brush. For a
perfectly clean surface in this stage, we recommend redistributing residues until they have been
completely eliminated. This redistribution operation is essentially important since it allows easy
removal of any dry residues on the surface of the material, which if not re-distributed will be
particularly hard to remove.

6b. Wait around 1-2 hours for the product to dry; reposition the slabs or tiles in order to be able
to treat the underside (bottom), proceeding as described above. We recommend re-positioning
the slabs and treating the underface (bottom), starting with the first slab to have been given top
+ edge treatment.

7b. The product residues, redistributed as described above, can be easily removed once the
material is completely dry and before it is boxed up, using a white pad or a damp cloth. It can
also be removed directly on site, before the slabs or tiles are laid, using a white pad or damp
cloth, or immediately after laying, using a floor polisher with white disc.
If the material laid needs to be polished, the residues will be removed directly during the
polishing operations.

The pre-treatment on 6 sides (top+edge+bottom) with LIMESTONE DENSIFIER can be carried
out using roller, brush or lambswool applicator, or by completely immersing the individual tiles
or slabs of material. In this case, fill a large enough container for the tiles with product and
completely immerse one tile at a time, for about 10-15 seconds. Immediately after, proceed to
redistribute the product residues over the surface, as described above, using a clean cloth.

Drying time for pre-installation treatment.

Before proceeding to lay the tiles or slabs treated with LIMESTONE DENSIFIER wait at least 24 hours.

Opening to floor traffic after pre-installation treatment

Once laid, the treated slabs or tiles can be opened to foot traffic.

Production line application

The product can be applied using special equipment as part of an industrial
production/treatment line. Based on the characteristics of the line available, the product will
generally require an application stage using a sprinkler, silicone roller or other suitable means;
this must be followed by the removal of residues, to be carried out with special brushes or pads.

For more information about how to use the LIMESTONE DENSIFIER line or for other specific solutions for industrial use, please contact our Technical Division.

Complementary Cleaning and Maintenace Products

– For routine cleaning of a surface treated with LIMESTONE DENSIFIER, we recommend: NEUGEL or ALGAFLOOR

– For routine cleaning of a surface treated with LIMESTONE DENSIFIER, we recommend: FABER 30

– To polish a surface treated with LIMESTONE DENSIFIER, we recommend: A2 MIX or A3 YELLOW or CRISTAL PAD WHITE PAD

– To increase the stain-proof protection of a surface treated with LIMESTONE DENSIFIER, we
recommend: HIDRO 150 or B1 700

FAQ

Frequently Asked Questions

How to restore the marble ?

how to polish marble countertops ?

where can i get the best marble polishing kit ?

how to remove the stain from white marble ?

WHAT ARE INORGANIC STAINS?

WHAT ARE THE TYPES OF STAINS?

WHY DOES MY MABLE FLOOR SOUNDS HOLLOW?

HOW DO YOU PROTECT WHITE MARBLE FROM STAIN?

how to remove the stain from marble ?

How to make marble shine at home ?

what is best polishing for marble countertops ?

can a cracked marble be fixed ?

WHAT ARE ORGANIC STAINS?

ARE MARBLE FLOOR HIGH MAINTENANCE

HOW DO YOU FIX A HOLLOW MARBLE FLOOR?

DOES MARBLE STAIN WITH WATER?

Get In Touch vysakh

Marble Corner Trdg LLC

Industrial Areas - 15

Sharjah

 

 

M: 050 163 8038

E: hello@marblecorner.me