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NATURAL STONE RESTORATION
WHAT IS NATURAL STONE RESTORATION? AND WHAT IS THE PROCESS INVOLVED?
Let us explain to you what is natural stone restoration process.
If you have invested a significant amount of money in natural stone floorings, such as marble, granite, or any other type of natural stone, it is not uncommon for it to become aged, worn out, and damaged over time. Cracks, stains, accumulated dirt, and watermarks can all contribute to a dirty and unappealing appearance, leaving you feeling frustrated and annoyed with the appearance of your floor. While it may seem like the only solution is to completely replace the floor, there are actually techniques and services available that can restore the natural beauty of your stone flooring and give it a brand new look, saving you a significant amount of money, time, and hassle.
The process of natural stone restoration involves a series of steps, including:
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- Dry Grinding: This process involves using abrasive pads or disks to remove the top layer of the stone, revealing the fresh, undamaged surface beneath. Dry grinding is typically used to remove scratches, stains, and other imperfections from the surface of the stone.
- Stain Removal: This involves using specialized chemical agents to remove stubborn stains and discoloration from the stone. These chemicals are designed to break down the molecules that cause the stains, without damaging the stone itself.
- Sealer Application: Once the stone has been cleaned and repaired, it is typically sealed with a protective coating. This coating helps to prevent future staining and damage, and can also enhance the natural shine and beauty of the stone. There are a variety of sealers available, each designed for use on specific types of stone.
- Crack and Joint Filling: This involves using specialized epoxies or other materials to fill in cracks and gaps in the stone, creating a seamless and durable repair.
- Wet Grinding and Final Polishing: The final step in the natural stone restoration process is wet grinding and final polishing. Wet grinding involves using water-cooled abrasive pads or disks to polish the surface of the stone, bringing out its natural shine and luster. Final polishing involves using high-quality polishing compounds and pads to give the stone a smooth, glossy finish.
By following these steps and using the appropriate techniques and materials, it is possible to restore the natural beauty of your stone flooring and give it a brand-new look. Whether you have marble, granite, or any other type of natural stone, there are options available for rejuvenating and preserving your flooring, helping to maintain the value and appeal of your home.
It is important to note that different natural stones have different properties and require specific cleaning and restoration methods. Marble, for example, is a relatively soft and porous stone, prone to scratching and staining, while granite is harder and more resistant to damage. As such, the techniques used to restore marble will differ from those used for granite. It is essential to hire a company with experience and expertise in natural stone restoration, that can identify the specific needs of your flooring and use the appropriate techniques and products to achieve the best possible results.
STEP 01 - DRY GRINDING PROCESS FOR NATURAL STONE RESTORATION
Dry Grinding: The First Step in Natural Stone Restoration Process
It is common for natural stone surfaces, such as marble, to become worn and damaged over time. This can result in a variety of issues on the surface of the stone, including uneven joints, uneven grouting, stains, and even microscopic pores filled with dirt. These issues can make the natural stone lose its shine and rich texture, diminishing its overall beauty and appeal.
To restore the natural beauty of the stone, it is often necessary to undergo a process called natural stone restoration. This process typically involves several steps, with the first step being dry grinding. Dry grinding involves using a grinding or polishing machine and a QUIX D50 grit pad to level the surface of the stone, remove dirt and stains, and open up the pores of the stone.
How the QUIX D50 Grit Pad and Grinding Machine Help Prepare Marble and Other Natural Stones for the Next Steps in the Restoration Process
The QUIX D50 grit pad is an essential tool in this process because it contains 50 microns of grit, which is the optimal size for removing dirt and stains from natural stone surfaces. The grit on the pad is abrasive enough to remove the dirt and stains, but not so abrasive that it damages the surface of the stone.
After the dry grinding step, the next steps in the natural stone restoration process may include applying a penetrating sealer to protect the stone, followed by wet grinding, honing, and polishing. These steps are designed to restore the shine and texture of the natural stone, bringing back its original beauty and appeal.
In summary, the dry grinding step of natural stone restoration is an important step in the process because it helps to prepare the stone for the subsequent steps. By using a QUIX D50 grit pad and a grinding or polishing machine, it is possible to remove dirt and stains and open up the pores of the stone, setting the stage for the next steps in the restoration process.
STEP 02 - STAIN REMOVAL PROCESS FOR NATURAL STONE RESTORATION
STAIN REMOVAL: The Second Step in Natural Stone Restoration Process
Even after using the dry grinding process to address surface issues, natural stones may still contain stains. This is because natural stones have the inherent ability to absorb stains, which means they can easily absorb organic and inorganic substances over time.
It is important to note that each type of natural stone has a unique chemical composition and may react differently to various stain substances. Therefore, it is necessary to choose the right products for stain removal based on the type of stone and the type of stain.
FABER offers a variety of products for stain removal:
- MARGELPLUS: for rust stain removal
- NOMACGEL: for organic stain removal (e.g. tea, coffee, and algae stains)
- NORUG: deep penetration rust remover for non-sensitive materials/acid-resistant stones (e.g. granite)
- POLITIS & OXYDANT: deep penetration stain remover for stubborn stains on non-sensitive materials/acid-resistant stones
- EXTRACTOR: for removing surface stains and watermarks due to humidity and moisture
- NO OIL: for removing oil and grease stains
When it comes to removing stains from natural stone, it is crucial to choose the right products to ensure that the material is not damaged in the process. FABER’s expert team can help you determine the best products for your specific needs.
STEP 03 - SEALER APPLICATION PROCESS FOR NATURAL STONE RESTORATION
SEALER APPLICATION: The Third Step in Natural Stone Restoration Process
Sealing natural stone is an essential part of maintaining the material and preventing damage from water, stains, and rising dampness. This process is typically performed using a polishing machine and a white 3M pad. By applying a sealer, you can protect your natural stone from potential damage and extend their lifespan.
Types of Sealers for Natural Stone Stairs
There are several different types of sealers that can be used for this process, each with its own unique characteristics and benefits. Choosing the right sealer for your natural stone depends on the specific requirements of your project.
HIDRO PROTECT MM SEALER is a water-based sealer that is suitable for use on white marbles such as Volkas White, Carrara White, and Statuario, as well as on limestones like Mocca Cream, White Wood, and Grey Wood. This eco-friendly sealer is VOC-free, meaning it does not release harmful chemicals into the air, and has been approved by the Green Building Council. This makes it an excellent choice for environmentally-conscious projects and those looking to reduce their carbon footprint.
TX8 SEALER is another water-based sealer that is suitable for use on white marbles and limestones. However, unlike HIDRO PROTECT MM, it is not eco-friendly and therefore may be a more economical choice for those who are not as concerned about environmental impact.
DPS SEALER is a solvent-based sealer that is designed for deep penetration requirements. This means that it is able to penetrate deep into the pores of the natural stone, providing maximum protection against water, stains, and rising dampness.
Like TX8, DPS is not eco-friendly and is therefore a more economical option for those who are not concerned about environmental impact.
Overall, choosing the right sealer for your natural stone will depend on the specific requirements of your project and your personal priorities. Whether you are looking for an eco-friendly option, a deep-penetrating sealer, or an economical choice, there is a sealer that will meet your needs.
STEP 04 - CRACK AND JOINT FILLING PROCESS FOR NATURAL STONE RESTORATION
CRACK AND JOINT FILLING: The Fourth Step in Natural Stone Restoration Process
It is possible that over time, cracks and joints may appear in surfaces due to high traffic or heavy movement, or may have been present since the initial installation. These cracks and joints can weaken the surface and make it more susceptible to further damage if left unrepaired. That’s where FABER products come in.
With a range of crack and joint filling compounds, FABER offers solutions for repairing and fixing cracks and joints in various surfaces. By using these products to close any pores and seal the cracks and joints, you can help to extend the life of your surfaces and prevent further damage from occurring.
One of the products offered by FABER is GL EPOXY 80, a low viscosity epoxy system with a deep power of penetration into the stone surface. It is not chemically charged and solvent free, making it 100% reactive. The product hardens at room temperature, making it easy to use and apply. It has been specifically formulated to repair small and medium cracks in any type of marble, granite, and natural stone.
By using GL EPOXY 80, you can effectively repair and fix small to medium cracks in your surfaces, helping to maintain the integrity and strength of these surfaces. Whether you need to repair cracks in your countertops, floors, or walls, FABER’s GL EPOXY 80 is a reliable and effective solution.
In addition to GL EPOXY 80, FABER also offers GL 88, a compound made of unsaturated polyester modified resin and monomer styrene. It has excellent chemical and mechanical resistance, as well as brightness and stability after hardening.
Whether you need to repair cracks or joints in your countertops, floors, or walls, FABER’s GL 88 is a reliable and effective solution.
GL EPOXY 80 && GL 88 is suitable for use on a variety of materials, including: Agglomerate cement-marble, Agglomerate resin-marble, Agglomerate resin-quartz, Slate, Basaltina – Lava Stone, Granite, Limestone, Marble, Quartzite, and Travertine
STEP 05 - WET GRINDING PROCESS FOR NATURAL STONE RESTORATION
WET GRINDING: The Fifth Step in Natural Stone Restoration Process
Wet grinding is a crucial step in the marble polishing process. It involves using a series of diamond pads to gradually smooth and shine the surface of the marble. The process typically starts with a QUIX DIAMOND 100 GRIT PAD and progresses through to a QUIX DIAMOND 3000 GRIT PAD. Each pad has a progressively finer grit size, which helps to remove scratches and imperfections from the surface of the marble.
The first step in the wet grinding process is to attach the 100 grit pad to a specialized machine, such as a floor polisher or grinder. The machine is then run over the surface of the marble, applying pressure and abrasive action to remove any roughness or unevenness from the surface. Once the 100 grit pad has done its job, it is replaced with a 200 grit pad and the process is repeated.
This process continues until the 3000 grit pad is used, which is the final step in the wet grinding process. At this point, the surface of the marble should be smooth and shiny. However, it is not yet ready for the final coat of polish. This final step requires the use of a polishing compound and a buffing pad to bring out the full shine and lustre of the marble.
Overall, the wet grinding process is an important step in the process of polishing marble. It involves the use of specialized machinery and diamond pads to gradually smooth and shine the surface of the marble, preparing it for the final coat of polish.
STEP 06 - FINAL POLISHING PROCESS FOR NATURAL STONE RESTORATION
FINAL POLISH: The Final Step in Natural Stone Restoration Process
The final polish is an essential part of the natural stone restoration process that helps to bring out the natural beauty of the stone and enhance its durability. This process involves the use of different varieties of FABER materials, including powders and creams, that are specifically formulated for different types of natural stone. In this article, we will take a closer look at the different FABER products that are used in the final polish process and how they can help you achieve the best possible results.
POLISHING POWDERS: FABER offers a range of polishing powders that are designed to be used on different types of natural stone, such as marbles, limestone, and travertine. These powders are formulated to provide excellent results and are suitable for use on a variety of materials.
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A1 GREY is a high-performing polishing powder that is suitable for sensitive materials and can be applied to any calcareous surface. It has a special formula that is low in acids, allowing it to perfectly polish marbles without causing any imperfections. The product reacts with the material to provide an excellent brightness and good resistance to traffic marks and stains.
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A1 YELLOW is a fast-acting polishing powder that is suitable for materials containing calcium carbonate, such as marble, limestone, travertine, and agglomerates. Its formulation has been developed for easy and fast application, and it guarantees great performance and fast results. The product reacts with the material to provide brightness and good resistance to traffic and stains.
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A3 YELLOW is a high-performing polishing powder that is suitable for use on marbles and compact carbonate materials that are not too sensitive. It is one of the best polishing products in the FABER “A” series due to its effectiveness and versatility. A3 YELLOW offers a high degree of sharpness, good thickness, and superficial brightness, enhancing the natural look of the floor. It reacts with the material to provide excellent brightness and good resistance to traffic and stains, and does not contain any waxes.
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A4 YELLOW is a high-performance polishing powder that is suitable for any type of marble or agglomerate, including the most “difficult” ones, such as marble-resin compounds. Its special formulation has been developed to quickly produce a high vitreous thickness, and it provides a greater vitreous look and a much more shiny surface when seen against the light, even on poor materials with difficult areas to be polished.
The product reacts with the material to provide an excellent sheen and good resistance to traffic marks and stains, and it does not contain any waxes.
POLISHING CREAMS: FABER also offers a range of polishing creams that are designed to be used on different types of natural stone, such as marbles, limestone, and travertine. These powders are formulated to provide excellent results and are suitable for use on a variety of materials.
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UNIVERSAL GLOSS, which is suitable for mixed floorings made up of different types of stone, and
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STAR SHINE, which is designed for use on granite, porcelain stoneware, and quartz.
These products are easy and fast to use, do not leave any defects, and provide a high bright vitreous effect with excellent resistance to foot traffic. They are suitable for the maintenance of large surfaces and allow for a light but effective maintenance.
The final polish is an essential step in the natural stone restoration process that helps to bring out the natural beauty of the stone and enhance its durability. By using the right FABER products, you can achieve the best possible results and maintain the shine of your natural stone surfaces for years to come. Whether you are looking to restore the shine on worn surfaces or simply want to maintain the natural beauty of your stone, FABER has a product that is right for you
FAQ
Frequently Asked Questions
How to restore the marble ?
Restoring a marble surface can be a challenging task, but with the right approach and the use of high-quality products, it is possible to achieve excellent results. One of the key factors in a successful restoration is the use of professional services such as MARBLECORNET. These experts have the knowledge and expertise to properly assess the condition of your marble and recommend the appropriate course of action.
The first step in the restoration process is to thoroughly clean the marble surface using a pH-neutral cleaner. This will remove any dirt or debris that may be present on the surface. It is important to use a pH-neutral cleaner because acidic or alkaline cleaners can damage the surface of the marble.
Once the surface is clean, you can begin addressing any scratches or damage that may be present. For minor scratches or damage, a marble polishing powder can be effective. These powders contain abrasive agents that can be used to smooth out the surface of the marble. To use a marble polishing powder, simply apply it to the surface using a damp cloth and then buff it using a clean, dry cloth.
If the marble has deeper scratches or damage, a marble repair kit may be necessary. These kits typically include a set of abrasive pads and a repair compound that can be used to fill in and smooth out the damaged area. To use a repair kit, follow the instructions provided in the kit and use caution when applying the repair compound to the surface of the marble.
Once the marble has been repaired and polished, you can apply a marble sealer to protect the surface and prevent future damage. Marble is a porous material, which means that it can absorb liquids and stains. A sealer creates a protective barrier that helps prevent stains and makes the marble easier to clean. To apply a sealer, follow the instructions provided in the product packaging and be sure to allow the surface to dry completely before using it.
In addition to using professional services like MARBLECORNET and high-quality products like those from FABER, there are a few other tips to keep in mind when restoring a marble surface:
- Be gentle when cleaning or polishing the marble. Avoid using harsh or abrasive cleaning agents, and use a soft cloth or sponge to avoid scratching the surface.
- Avoid placing heavy objects on the marble surface. This can cause cracks or chips to form, which can be difficult to repair.
- Use trivets or hot pads when placing hot dishes or pots on the marble surface. Marble is a good conductor of heat and can be damaged if it comes into contact with hot objects.
- Avoid using acidic or alkaline cleaners on the marble surface. These types of cleaners can damage the surface and cause it to become discolored or etched.
By following these steps and using professional services and high-quality products, you can successfully restore your marble surface and enjoy its beauty for years to come. Remember to always use caution when working with marble, as it can be fragile and prone to damage. If you are uncertain about how to properly restore or repair your marble surface, it is always a good idea to seek the advice of a professional.
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